Our Machinery
Are you tired of partially-closed open hems or facia that varies by 1/16” from one end to the other? Or standing seam roofing panels that randomly “oil-can” no matter the care you take in your installation?
By partnering with Monsoon Metal Manufacturing to make your panels, soffit and fascia, you’re bringing a precision manufacturing plant directly to your job site.
Whether you pick up your panels from our shop, have us manufacture the panels on site, or hire us to manufacture your soffit and fascia, our cutting-edge equipment will deliver your product exactly to spec, quickly.
The Best Mobile Roll Former In Arizona
The Schlebach Quadro Plus roll former is the Ferrari of mobile roll formers. Its known for producing factory-quality panels that meet the industry’s most stringent standards, but with the logistical freedom of on-site production.
Since our machine comes with a trained operator, your crew can focus entirely on the installation while we handle the technical precision of the fabrication.
Factory Quality, On-Site
Unlike standard portable roll formers, the Quadro Plus uses a forming process with 10-to-12 stations, nearly double that of competing roll formers. This higher station count allows for a more gradual bend, which virtually eliminates the roll former induced oil canning (visual waviness) often found in field-rolled panels.
- Tapered & Custom Profiles: We can produce complex conical or tapered panels on-site—profiles that are typically expensive, long-lead special orders from a factory.
- Rapid Changeover: With the rotating cassette system, we can switch between profiles (like a 1.5″ mechanical lock to a snap lock or nail strip) in minutes, not hours.
Note On Oil Canning: The causes of oil-caning are numerous, including installing metal over an uneven substrate or deforming the metal by over-torquing it with fasteners. However, a common cause is manufacturing panels with a mobile roll former that has a limited number of rolling stations. While the Schlebach Quadro Plus, with its higher station count, will significantly reduce the chances of oil canning, oil canning is still possible.
Service Model 1: “Cut & Drop”
Ideal for: Standard residential and commercial projects where your schedule is king. In this model, we arrive before your installation date to manufacture the entire panel package.
- Ready-to-Go Inventory: When your crew arrives, the panels are already staged and organized. There is zero downtime waiting for the machine to keep up.
- Eliminate Freight Damage: You get the benefits of a factory-prepped package without the risk of panels being scratched, bent, or crushed during long-haul shipping.
- Staging Flexibility: Panels can be bundled exactly where you need them on the site, reducing the distance your team has to carry material.
Service Model 2: “Cut & Install”
Ideal for: Tight jobsites, long-span roofs, and projects with “as-built” variations. In this model, we manufacture panels in real-time as your crew installs them.
- Infinite Lengths: We can roll continuous panels directly onto the roof. This eliminates “lapping” on long runs, creating a superior, leak-proof roof with a sleeker aesthetic.
- Real-Time Adjustments: If a chimney or dormer measurement differs slightly from the plans, we adjust the cut-list on the fly. No more waiting days for a “short” or “mis-measured” panel to be re-shipped from a factory.
- Minimal Site Footprint: Because panels go straight from the machine to the roof, you don’t need a massive staging area for crates. This is a game-changer for urban sites or tight residential lots.
Cutting Edge Shear & Autobrake
Our Roper Whitney shear delivers precision down to 0.001”. While construction specs rarely require that level of detail, it means you can rest easy knowing your project will be cut to your exact measurements every single time.
Complementing that precision is our Roper Whitney Synergy autobrake, which can form any profile you require. With an intuitive touchscreen interface, we can set up new profiles in less than a minute, ensuring your job moves through the shop at lightning speed.
The Mastery Behind the Machine
The saying “equipment is only as good as the person running it” certainly applies to sheet metal fabricating equipment. At Monsoon Metal Manufacturing, we’re proud to have Flint Byman as our Lead Fabricator and Shop Manager.
With years of experience managing and installing metal roofing, soffit, and fascia projects across Arizona, Flint understands the challenges you face. He doesn’t just “run” the machines—he provides solutions to your problems in the field. Whether you need us to design and manufacture a few pieces of architectural metal, or several hundred sticks of custom fascia by tomorrow afternoon, Flint ensures every piece arrives exactly to spec.
